Nowadays, all walks of life are calling for energy conservation and emission reduction in the corresponding countries, and the tempering furnace industry is also facing this problem. Most enterprises purchase electric heating tempering furnaces. How to reduce power consumption is a problem that needs to be solved. It is.
How to reduce the power consumption of small tempering furnaces needs to start from the following aspects:
First, the adjustment of the small tempering furnace itself
In the heating furnace, it is necessary to follow the upper setting temperature higher than the lower 5 °C ~ 10 °C, and the intermediate setting temperature is lower than the temperature setting mode of 5 °C ~ 10 °C at both ends, which can ensure the temperature difference of the glass in the effective heating area is 5 Around °C, the uniformity of glass heating is basically guaranteed.
In addition, according to the current situation of the tempering furnace and combined with its own experience, it is necessary to refine the maintenance and protection project and cycle of the tempering furnace. In general, the implementation of semi-annual maintenance and one-year comprehensive overhaul is effective.
Second, the original film of different manufacturers, implementing different process parameters
Under the process conditions of setting furnace temperature, quenching wind pressure, cooling air pressure, transmission speed, quenching time and cooling time, it is necessary to obtain the same product tempering strength, quality and furnace glass surface temperature, and the required heating time. has a difference. Therefore, it is necessary to implement different process parameters by processing small glass originals of different manufacturers with small tempering furnaces.
Third, improve the yield of the tempering process
Increasing the yield of the tempering process is one of the most direct and effective measures to reduce the single consumption of tempered electricity. This is also the subject of key research by glass processing manufacturers. It not only requires the use of high-quality float glass original film - less impurities in the glass, no large bubble stones, annealing quality, etc., but also the quality of the glass corner processing, reasonable glass placement, tempering process parameters, equipment performance, etc. There are more requirements in terms of aspects.
The above is the solution to effectively reduce the power consumption of the tempering furnace. If you have any problems with the tempering furnace, please call.